Duct Leakage Testing Burlington MA - Quick Facts
Local energy code in Burlington
- Burlington enforces the Massachusetts Stretch Energy Code for new construction and major renovations. IECC Climate Zone 5A.
- Massachusetts has three energy-code levels - base (2021 IECC), Stretch, and Specialized (Opt-In) - and Burlington is on the Stretch Code.
Duct leakage requirement in Burlington
- Burlington permits under the Massachusetts Stretch Code cap duct leakage at 4 CFM25 per 100 sq ft of conditioned floor area.
- Testing is required unless the entire duct system and air handler sit inside conditioned space; a rough-in test and a final test may both apply.
- Results in 24-48 hours with clear pass/fail documentation, filed with the Burlington building department.
- From $350 for the first ducted system, often bundled with blower door testing and a full HERS rating.
2026 Mass Save incentives in Burlington
- Duct and blower door results feed the HERS rating that unlocks Mass Save all-electric incentives: $7,500 to $25,000 per new single-family home and $1,000 to $3,750 per multifamily unit.
- Incentives require a Mass Save-approved, RESNET-certified HERS rater.
RESNET-certified · 15,000+ ratings completed · 5.0 stars across 136 Google reviews · (617) 501-6788
Duct Leakage Testing Burlington MA
Certified duct leakage testing for Burlington, measured with a calibrated duct blaster and documented for your permit and HERS rating.
Duct Leakage Requirements in Burlington
Burlington follows the Massachusetts Stretch Code, which caps total duct leakage at 4 CFM25 per 100 square feet. Our raters measure your ductwork in CFM25 and document a clear pass against the 4 CFM25 per 100 sq ft limit.
| Project / code tier | Duct leakage limit | What is tested |
|---|---|---|
| Base energy code | 4.0 CFM25 / 100 sq ft | Ducts outside conditioned space |
| Stretch Code | 4 CFM25 / 100 sq ft (total) | Total leakage or leakage to outside |
| Specialized Stretch Code | 3.0 CFM25 / 100 sq ft | All ducts, regardless of location |
| Ducts fully inside envelope | Test generally not required | Air handler + ducts in conditioned space |
IECC Duct Leakage Thresholds Reference
Beyond the Massachusetts tier that applies in Burlington, these are the federal IECC duct-leakage limits across code editions. All values are CFM at 25 Pascals (CFM25) per 100 sq ft of conditioned floor area (CFA) unless noted.
2009 IECC
| Test stage | Measurement | Leakage limit |
|---|---|---|
| Postconstruction Leakage Test | Duct Leakage to Outdoors | ≤ 8 CFM25 / 100 sq ft CFA |
| Rough-in with AHU | Total Duct Leakage | ≤ 6 CFM25 / 100 sq ft CFA |
| Rough-in without AHU | Total Duct Leakage | ≤ 4 CFM25 / 100 sq ft CFA |
2012, 2015, 2018 & 2021 IECC — Prescriptive Paths
| Test stage | Measurement | Leakage limit |
|---|---|---|
| Postconstruction Leakage Test | Total Duct Leakage | ≤ 4 CFM25 / 100 sq ft CFA |
| Rough-in with AHU | Total Duct Leakage | ≤ 4 CFM25 / 100 sq ft CFA |
| Rough-in without AHU | Total Duct Leakage | ≤ 3 CFM25 / 100 sq ft CFA |
2015 & 2018 IECC — Performance Path (Cost Compliance)
Leakage testing is required unless all ducts and air handlers are located entirely within the thermal envelope. There is no pass/fail threshold for duct leakage on the performance path.
2024 IECC — Prescriptive Path
| Conditioned floor area | Condition at test | Total leakage limit |
|---|---|---|
| >1,000 sq ft CFA | Space-conditioning equipment not installed | < 3 return grilles: ≤ 3 CFM · 3+ return grilles: ≤ 4 CFM |
| >1,000 sq ft CFA | All components installed | < 3 return grilles: ≤ 4 CFM · 3+ return grilles: ≤ 6 CFM |
| >1,000 sq ft CFA | Equipment not installed, ducts entirely in conditioned space | < 3 return grilles: ≤ 6 CFM · 3+ return grilles: ≤ 8 CFM |
| >1,000 sq ft CFA | All components entirely in conditioned space | < 3 return grilles: ≤ 8 CFM · 3+ return grilles: ≤ 12 CFM |
| ≤1,000 sq ft CFA | Equipment not installed | ≤ 30 CFM |
| ≤1,000 sq ft CFA | All components installed | ≤ 40 CFM |
| ≤1,000 sq ft CFA | Equipment not installed, ductwork entirely in conditioned space | ≤ 60 CFM |
| ≤1,000 sq ft CFA | All components entirely in conditioned space | ≤ 80 CFM |
How Duct Leakage Testing Works in Burlington
A duct blaster seals off your HVAC system and pressurizes it to 25 Pascals. The airflow needed to hold that pressure is your leakage rate in CFM25 — the lower the number, the tighter the ducts.
Common Sources of Duct Leakage We Check in Burlington
Most duct leakage comes from a short list of predictable weak points. Knowing where to look is what turns a CFM25 number into a fixable list of locations.
Boot & register connections
The joint where a duct boot meets the drywall is the single most common leak point — often left unsealed behind the register grille.
Plenum & air-handler seams
Sheet-metal plenums and the cabinet of the air handler leak at seams and access panels unless mastic-sealed.
Disconnected flex runs
Flexible ducts can pull loose at collars or get crushed above insulation, dumping conditioned air into the attic.
Panned-joist returns
Return cavities framed from floor joists or wall studs are notoriously leaky and can draw in unconditioned air.
Building-cavity returns
Using framing cavities as return ducts pulls air from attics, garages, or crawlspaces instead of living space.
Trunk-line joints
Long supply trunks flex and separate at joints over time, especially where they were only taped rather than sealed with mastic.
Why Tight Ducts Keep Heat In Your Burlington Home
In Burlington, leaky ducts quietly waste a large share of what your furnace or heat pump produces, sending warm or cool air into spaces no one lives in.
A verified-tight duct system means a right-sized furnace or heat pump can deliver its full output where it's needed, steadying comfort and cutting waste.
What Your Burlington Duct Test Report Includes
You get a document your building department and HERS software will accept the first time — not just a number.
- ✓Measured total duct leakage in CFM at 25 Pascals (CFM25)
- ✓Leakage normalized per 100 sq ft of conditioned floor area
- ✓Clear pass/fail against the 4.0 CFM25 limit that applies in Burlington
- ✓The test method used (rough-in or post-construction) per ANSI/RESNET/ICC 380
- ✓Documentation formatted for your HERS rating and building-permit file
- ✓A punch list of leak locations if a re-seal and retest is needed
Best Fit for Projects Like
- Projects in Specialized-Code towns that must hit 3.0 CFM25 per 100 sq ft on all ducts
- Builders who need a fast, permit-ready duct test scheduled around drywall
- Burlington new-construction homes needing a duct test to complete the HERS rating
- Burlington projects that need both envelope air-tightness and duct testing documented in one visit
- Additions in Burlington where new HVAC ducts must comply with Section R403
Duct Leakage Testing Burlington MA Facts
- For a total duct leakage test, a window or door is left open to outside so the test fan measures the ducts alone and not the house.
- There are two testing points: a rough-in test before drywall and a post-construction test with the air handler installed, so leaks can be caught while they are still easy to reach.
- Duct leakage that lets humid air into cool supply runs — or moves moist air into cold cavities — can create the conditions for mold growth.
- Sealing ducts with mastic or UL-181 rated tape at seams, joints, and boot connections is the standard fix; cloth 'duct tape' is not code-approved for this.
Trusted for Duct Leakage Testing Burlington MA
Our Massachusetts Service Locations
Serving clients from our Massachusetts locations in Everett, Somerville, and Framingham.
Everett Location
371 Main St
Everett, MA 02149
Somerville Location
519 Broadway
Somerville, MA 02145
Framingham Location
68 South St
Framingham, MA 01702
Duct Leakage Testing Burlington MA FAQ
Get Started With Duct Leakage Testing Burlington MA
Fast scheduling and permit-ready CFM25 reports for Burlington and all of Middlesex County.
Call 617-501-6788HERS Ratings Across Burlington and Nearby Communities
Home Energy Efficiency Consultants rates new homes, additions, and major renovations throughout Burlington — including Burlington Center, and Wildwood. Every Burlington project is filed with the Town of Burlington Building Department, and we handle the energy model, blower door and duct leakage testing, and the compliance paperwork from start to finish.
We also serve the communities right around Burlington, including Woburn, Bedford, Lexington, Wilmington, and Billerica. Our Somerville office at 519 Broadway is the closest of our four Massachusetts locations — see our Somerville office or call (617) 501-6788 to get a Burlington rating on the schedule.
